We engineer Industry 4.0 transformations for US injection molding operations — pairing hands-on Lean Six Sigma with a real-time MES platform built for the shop floor.
F&V Engineering Solutions exists to bring measurable operational excellence to US injection molding. We combine proprietary methodology, hands-on Lean Six Sigma practice, and a purpose-built MES platform to turn shop floors into data-driven, continuously improving operations.
Our team is multidisciplinary — process engineers, Six Sigma Black Belts, software engineers, and quality specialists — and we focus on what actually moves the needle: quality, waste reduction, and result optimization.
We don't deliver reports. We deliver working systems that keep generating value long after we leave.
Each one solves a different layer of the manufacturing problem — together, they form an integrated operating system for the modern plant.
Hands-on consulting that walks the floor. From Value Stream Mapping and 5S to Black-Belt DMAIC projects, SPC and process capability — methodology that produces hard numbers.
The operating system we deploy with our clients. Real-time OEE, PCP & Kanban, quality control, maintenance, commercial pipeline, and finance — all under one roof, in one screen.
Andon, OPC-UA tag mapping, APS sequencing, electronic batch record (eBR), digital twin and AI-assisted B2B lead capture. The roadmap from sensor to decision, engineered end-to-end.
Pick what you need today — or combine into a structured improvement program.
A proven four-step approach — DMAIC-aligned, measurable at every gate.
On-site diagnostic. We walk the floor, talk to operators, map the value stream, and identify where minutes and dollars are leaking.
Design the solution: Lean toolset, Six Sigma project, MES module, IoT integration — whatever the problem actually needs. No template.
Side by side with your team. Training is built in — when we leave, your people own the change and can run it without us.
Numbers, not narratives. OEE deltas, scrap reduction, FPY gains, capex avoidance — measured and reported in dashboards you keep.
The F&V MES is the operating system we deploy with every client. Every module is designed for injection molding: shift work, OEE, scrap, quality alerts, PCP planning, and B2B lead capture for the commercial team.
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